Palletizing Systems

NEUTECH Packaging Systems is proud to offer Palletizing Systems from Aidco International.  We will work to integrate your packaging equipment, and design, manufacture and integrate complete front-of-line to end-of line conventional and robotic packaging systems.

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If you're interested in depalletizing, filling, conveying, case packing, labeling, palletizing, stretch bundler and stretch wrapper machinery and their associated system controls, check out some of our options below.

Mixed Order Palletizing (View PDF)
NEUTECH Packaging Systems proudly offers robotic mixed palletizing-to-order, randomly picked from a conveyor system, which provides logistical palletizing automation for distribution centers and retail supply warehouses.  AIDCO International has worked with Distribution Centers and Retail Supply Warehouses to develop an end-of-line robotic palletizing system solution for building mixed pallets of products randomly received from conveyors. This innovative technology in the field of supply chain management and logistics, build-to-order palletizing, works with AS/RS systems to provide greater efficiencies and cost savings for operations that are currently manually building pallets of multiple SKU – which often results in damaged products, orders that are not filled accurately, and high labor costs. In addition, such a system provides faster turn-around time for palletizing multiple orders at the same time in limited space, improved data management and product quality and quantity validation. Also, automation provides interaction with WMS systems to fill daily orders while collecting data for inventory control and production history.

Features of the Mixed Order Palletizing System may include components such as:

  • RoboticStarŽ Robot arm or gantry hardware and AIDCO GripStar EOAT for pick and placement of cases on a mixed pallet by SKU size, weight and required pallet pattern.
  • Work-cell controlling Random Picking Order Building ControlStar software for with pallet optimization and WMS Integration capability to provide improved operations and management data.
  • Robotic positioning via servo-driven linear slide or gantry structure provides precise movement of picking system.
  • System Controller hardware and software provides continuous “real-time” pallet pattern optimization.
  • Bar Code Scanner and/or Vision technology for QC confirm SKU, case size, weight, upper and/or lower flap detection.
  • Product and Pallet conveyance and handling systems for moving product, including accommodation for surges caused by product retrieval systems.

 

RoboticStar Layer Palletizing or Depalletizing System (View PDF)
NEUTECH Packaging Systems can supply an innovative system to provide packaging plants a truly multi-functional palletizer with the ability to build bulk and/or case pallets of varying sku at the same time, using the same EOAT. The patented Rotocargo system allows operations to automate using the flexibility and technology of robotics, yet build layered pallets of products as fast as conventional equipment. This technology provides faster turn-around for simultaneously palletizing products from multiple production lines – resulting in more productive use of limited space and lowered overhead costs, with little change-over time and greater product handling capabilities.

The resulting efficiencies, labor cost savings and quality tracking options allow faster ROI for operations that are currently using conventional or robotic palletizing equipment to palletize cases, or bulk PET or glass containers.

Features of the RoboticStar Layer Palletizing System include:

  • # AIDCO RoboticStarŽ Robot and a GripStar Rotocargo EOAT serve one or two outgoing production lines.
    * Rugged system lifts up to 500 lbs. of product, depending on robot size.
    * Flexible automatic adjustable clamping tool for handling multiple size pallets and layers of product.
    * Robotic flexibility provides precise control and movement of products.
    * System can palletize most types of cardboard boxes, bulk products and bags.
  • Fast patented product handling horizontal and vertical rotary movement guiding system delivers four to six layers per minute to the pallet depending on product and layer configuration.
  • System Controller standard Allen Bradley or similar hardware and software to provide overall system control and compatibility with most standard robot software packages for setup, operation, simulation and safety assurance.
  • Robotic software, with support products and accessories, promotes multiple pick of layers within a minimum of floor space.
  • Bar Code Scanner and/or Vision technology options to confirm case weight, upper and/or lower flap detection and accurate case size determination.
  • Product Strapping/Banding or Shrink-wrapping technology option for immediate stability of product on pallet.
  • Reliable, high quality system supported by 24-month warranty.

 

Bulk Depalletizing or Palletizing Equipment (View PDF)
NEUTECH Packaging Systems proudly offers AIDCO International’s SweepStarŽ - Servus system, a fully automatic, high speed, sweep-style depalletizer / palletizer.  This innovative system uses a combination of mechanical and servo-drive technology to handle bulk cans, glass and PET containers, corrugated cartons and multipurpose packages. Servo's provide increased speed and stability, lower maintenance costs and faster product changeover for increased product flexibility. The infeed or discharge accumulation table is multi-functional and adaptable to be capable of handling different types of bulk containers and corrugated, non-nested cases or trays. SweepStarŽ can be easily integrated with existing packaging lines - it can be configured inline or 90 degrees to the production line and as a high or low-level system. Speeds are variable from one to seven layers a minute subject to customer supplied samples.

Standard features include:

  • Fully automatic, enclosed elevator servo drive provides smooth product handling and easy product changeover.
  • Internal pallet load clamp system to stabilize product.
  • Integrated pallet infeed or discharge conveyor includes “no-gap” continuous roller for stable full pallet transfer handling.
  • Integrated flight bar promotes high-speed throughput sweep mechanism.
  • Multi-lane infeed or discharge “no product touch” case accumulation and forming conveyors.
  • Integrated electrical control panel.
  • Allen Bradley Programmable Logic Controller (PLC).
  • 360 degree safety guarding.
  • 24 month unlimited, unconditional warranty.

Have questions about Palletizing Systems? Contact us here.